UTComp adds new report features for FRP and composites non-destructive testing

September 24, 2021

NDT material status legendUTComp is introducing a new UltraAnalytix® non-destructive testing report format with a material status colour code system that identifies the current condition of fiber-reinforced plastic (FRP) and composite assets and predicts future performance.

UTComp first began to issue UltraAnalytix inspection reports for FRP assets in 2008, and has regularly updated the format to improve clarity and ease of implementation in response to feedback and requests from asset owners and licensees.

Over the years, we have also made significant improvements in our analysis capabilities for FRP and other composite materials, including the use of artificial intelligence to evaluate the probable trajectory of changes affecting the reliability of industrial equipment made with these materials.

Effective October 18, 2021, all UltraAnalytix reports will include the Material Status colour code system, which enhances our practice of providing straightforward and objective assessment of the current condition of composites and FRP assets using non-destructive testing technology. The colour codes, as depicted in the Material Status legend on the reports, are based on a prediction of the condition of the FRP for the next six years. (The maximum time recommended between UltraAnalytix inspections is three years.)

There are three Material Status categories as follows:

  • Hazard (dark blue) indicates that significant damage has been identified. Repair or replacement is required.
  • Monitor (light blue) indicates that some damage has been identified. The asset can continue in service.
  • Clear (no colour) indicates that there is minor or no damage detected. The asset can continue in service.

The Material Status colour code system is also supported by further explanation available in the Analysis and Discussion section of each report.

Corrosion barrier evaluation

In addition to determining the overall status of the equipment, UTComp will also provide information and a Material Status code for the condition and extent of damage found in the corrosion barrier, if this information is available. This information will provide asset owners with the opportunity to make decisions based on a combination of corrosion barrier condition and full-thickness FRP condition.

UltraAnalytix reports will continue to include recommendations to optimize the lifetime cost of FRP equipment.

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Non-Destructive Evaluation (NDE) Methods for FRP

Comparison of NDE methods for determining Remaining Strength Factor of FRP for completion of Assessment as per proposed Part 16 update to API 579-1/ASME FFS-1:

NDE Method
Acoustic Emission (AE)
Acousto-ultrasonics (AU)
Attenuation-based ultrasonics (UAX)
UltraAnalytix (UAX+)
Applicable Standard
ASTM E1067
ASTM E1495
ASTM C1332¹
Combines ASTM C1332 & E1495
Inspector Certification Available
ISO, ASNT, SNT-TC-1A
SNT-TC-1A
SNT-TC-1A
SNT-TC-1A
Included in ISO or ASNT Training



Number of Calibration Specimens Required for an Inspection
0
1 or 2
2
0
Destructive Testing and Analysis of Calibration Specimens Required



Available Equipment Provides Output Values



Automated Processing for PDS Available



Remaining Strength Factor and Remaining Life Provided